Upgrading your Cherokee XJ with aftermarket fender flares can dramatically improve both its appearance and tire clearance. The right set of Jeep Cherokee XJ fender flares not only gives your rig a tougher stance but also lets you fit larger tires without rubbing. Whether you’re building a daily driver or a dedicated off-roader, choosing the right flares matters more than you might think.
In this guide, we’ll walk through everything you need to know about selecting, installing, and maintaining fender flares for your XJ. From material choices to fitment tips, we’ve got you covered.
Why Upgrade Your Cherokee XJ Fender Flares
Stock fender flares on the XJ are small and restrictive. They barely cover the factory tires, let alone anything bigger. If you’ve lifted your Cherokee or plan to run larger rubber, stock flares just won’t cut it.
Aftermarket flares solve several problems at once. First, they provide extra clearance for wider tires. Second, they protect your paint from mud and rocks. Third, they give your XJ a more aggressive, finished look.
Many owners also find that wider flares help with legal compliance. In some states, tires must be fully covered by fenders. Aftermarket flares ensure you stay street legal while running bigger tires.
Jeep Cherokee Xj Fender Flares
When shopping for Jeep Cherokee XJ fender flares, you’ll find several styles and materials. Each has its own strengths and weaknesses. Let’s break down the most common options so you can make an informed decision.
Pocket Style Flares
Pocket style flares are a classic choice for the XJ. They feature a raised section with visible bolts or rivets, giving a rugged, utilitarian look. These flares typically add 2-3 inches of coverage beyond stock.
Pros include easy installation and a timeless appearance. Cons are that they can collect mud and debris in the pockets. Cleaning them takes a bit more effort.
Flat Style Flares
Flat style flares sit flush against the body. They offer a cleaner, more modern look. Many flat flares are made from flexible materials like ABS plastic or polyurethane.
These flares are easier to clean and less likely to snag on brush. However, they may not provide as much coverage as pocket styles. Check the specs carefully before buying.
Tube Style Flares
Tube flares combine a metal tube frame with a flat or pocket-style insert. They’re extremely durable and often used on serious off-road rigs. Tube flares provide maximum tire clearance and protection.
Installation is more involved because you need to cut the fender opening. But the result is a tough, functional setup that can take a beating.
Material Options
Flares come in several materials. Each affects durability, flexibility, and price.
- ABS Plastic – Lightweight and affordable. Good for daily drivers. Can crack in extreme cold.
- Polyurethane – Flexible and impact-resistant. Handles trail abuse well. More expensive than ABS.
- Fiberglass – Strong and lightweight. Requires painting. Can shatter on hard impacts.
- Steel – Heavy but nearly indestructible. Usually found on tube flares. Prone to rust if not coated.
- Aluminum – Lightweight and corrosion-resistant. Often used in high-end builds. Costly.
How To Choose The Right Size Flares
Size matters when picking fender flares. Too small and your tires still stick out. Too large and they look awkward. Measure your current tire width and backspacing before ordering.
Most aftermarket flares add 2 to 5 inches of coverage per side. If you’re running 31-inch tires, 2-inch flares usually suffice. For 33s or larger, go with 4-inch or wider flares.
Also consider your lift height. A 3-inch lift with 33s needs more flare coverage than a 2-inch lift with 31s. Plan accordingly to avoid rubbing on the flares themselves.
Measuring For Proper Fitment
Getting the right fit starts with accurate measurements. Here’s a simple step-by-step process.
- Park on level ground with the wheels straight.
- Measure from the center of the wheel to the outer edge of the tire.
- Measure from the center of the wheel to the outer edge of the stock flare.
- Subtract the tire measurement from the flare measurement. This tells you how much coverage you have.
- Add your desired extra coverage to determine the flare width you need.
Don’t forget to account for tire flex during off-roading. A little extra room is always better than too little.
Installation Guide For XJ Fender Flares
Installing fender flares on your Cherokee XJ is a weekend project. Most kits come with hardware and instructions. Here’s a general overview of the process.
Tools You’ll Need
- Socket set and wrenches
- Drill with bits
- Self-tapping screws or rivets
- Masking tape
- Marker or pencil
- Safety glasses
- Jack and jack stands (if removing wheels)
Step-By-Step Installation
- Remove the old flares. Stock flares are held on by plastic clips and screws. Pry them off carefully to avoid damaging the paint.
- Clean the fender area. Remove any dirt, wax, or adhesive residue. Use rubbing alcohol for best results.
- Dry fit the new flares. Hold them up to the fender and check alignment. Mark the mounting holes with a marker.
- Drill pilot holes. Use a drill bit slightly smaller than your screws. Drill through the fender at your marked spots.
- Attach the flares. Start with the center screws, then work outward. Tighten evenly to avoid warping.
- Check clearance. Turn the steering full lock both ways. Make sure the tires don’t hit the flares.
- Final tighten. Go back over all screws and snug them up. Don’t overtighten or you’ll crack the flare.
If your flares require cutting the fender, measure twice and cut once. Use a jigsaw with a fine-tooth blade for clean cuts.
Common Mistakes To Avoid
Even experienced builders make errors with fender flares. Here are the most common ones to watch out for.
- Skipping the dry fit. Always test fit before drilling. Holes in the wrong spot are hard to fix.
- Using the wrong hardware. Stainless steel screws resist rust. Regular steel will corrode quickly.
- Not sealing the edges. Water and mud can get behind the flares. Use silicone or foam tape to seal them.
- Ignoring tire clearance. Even with flares, tires can rub at full articulation. Test off-road before a big trip.
- Rushing the install. Take your time. A rushed job leads to crooked flares and leaks.
Maintaining Your Fender Flares
Once installed, fender flares need occasional care. Here’s how to keep them looking good and functioning well.
Cleaning Tips
Wash flares with mild soap and water. Avoid harsh chemicals that can discolor plastic. For textured flares, use a soft brush to remove dirt from crevices.
If your flares are painted, wax them along with the rest of your XJ. This protects the paint from UV damage and scratches.
Checking For Damage
Inspect flares after every off-road trip. Look for cracks, loose screws, or missing hardware. Tighten any loose fasteners immediately to prevent further damage.
If a flare gets cracked, you can often repair it with plastic epoxy. For severe damage, replacement is usually the best option.
Dealing With Rust
If you have steel flares, rust is a concern. Touch up any scratches or chips with matching paint. Apply a rust inhibitor to the back side of the flares annually.
For aluminum flares, corrosion is rare but possible. Clean them with a dedicated aluminum cleaner to keep them shiny.
Budget Considerations For Flares
Prices for XJ fender flares vary widely. Basic ABS pocket flares can cost under $100 for a set. Premium polyurethane or tube flares run $300 to $600 or more.
Don’t forget to budget for installation supplies. Screws, sealant, and paint can add $50 to $100 to your total. If you’re not comfortable drilling into your XJ, factor in professional installation costs.
Cheap flares may save money upfront but can crack or fade quickly. Investing in quality materials often pays off in the long run.
Popular Brands For XJ Fender Flares
Several brands specialize in Cherokee XJ parts. Here are some trusted names.
- Bushwacker – Known for durable pocket style flares. Good fitment and easy installation.
- Rugged Ridge – Offers both flat and pocket styles. Affordable and widely available.
- Poison Spyder – High-end tube flares for serious off-roaders. Made in the USA.
- Smitybilt – Budget-friendly options that still perform well. Good for daily drivers.
- Napier Precision Products – Specializes in flat flares with a clean look. Excellent customer support.
Read reviews before buying. Real-world feedback from other XJ owners is invaluable.
Legal Considerations For Flares
Fender flare laws vary by state and country. In many places, tires must be fully covered when viewed from above. Check your local regulations before installing wide flares.
Some states also have rules about how far flares can stick out from the body. Exceeding these limits can result in tickets or failed inspections.
If you’re unsure, look for flares that are DOT-approved or meet SAE standards. This gives you peace of mind that your setup is legal.
Frequently Asked Questions
Do I Need To Cut My Fenders For Aftermarket Flares?
It depends on the flare style. Pocket and flat flares usually bolt on without cutting. Tube flares often require trimming the fender opening for proper fitment.
Can I Paint My Fender Flares To Match My XJ?
Yes, many flares come unpainted and can be painted with automotive paint. Use a flexible primer and paint designed for plastic or metal, depending on the flare material.
Will Wider Flares Affect My Gas Mileage?
Wider flares can create additional drag, but the effect is minimal. The bigger impact comes from larger tires and lift kits, which increase rolling resistance.
How Long Do Aftermarket Fender Flares Last?
With proper care, quality flares can last 10 years or more. UV exposure and trail abuse are the main factors that shorten their lifespan.
Are Tube Flares Stronger Than Plastic Ones?
Generally yes. Tube flares with steel or aluminum frames are much more impact-resistant than plastic. However, they are heavier and more expensive.
Final Thoughts On XJ Fender Flares
Choosing the right fender flares for your Cherokee XJ comes down to your build goals and budget. Whether you go with pocket style for classic looks or tube flares for maximum durability, the upgrade is worth it.
Take your time measuring and installing. A proper fit ensures your flares look great and perform well for years. Don’t forget to check local laws and maintain your flares regularly.
With the right set of flares, your XJ will turn heads on and off the trail. Happy wheeling.