Tube doors for the Jeep XJ offer an open-air feel while maintaining a crucial safety barrier. If you own a Cherokee XJ, you know the stock doors are heavy and can make the cabin feel cramped, especially on warm days. Tube doors are a popular upgrade that gives you that classic off-road look without sacrificing too much protection.
This guide covers everything you need to know about choosing, installing, and using tube doors for your Jeep XJ. We’ll walk through the benefits, materials, fitment issues, and even some DIY options. By the end, you’ll know exactly what to look for and how to make the right choice for your rig.
Why Choose Tube Doors For Your Jeep Xj
First off, tube doors are not just about looks. They serve a real purpose. The main reason people swap out heavy factory doors is weight reduction. Stock XJ doors are heavy, and removing them can improve your power-to-weight ratio, especially if you’re running smaller tires or a stock engine.
Another big plus is ventilation. On a hot trail ride, having tube doors lets air flow through the cabin. You get that open-air experience without the full risk of no doors at all. Plus, they provide a solid mounting point for mirrors and elbow rests.
Safety is also a factor. While tube doors won’t protect you in a crash like factory doors, they do offer a physical barrier. They can help keep you inside the vehicle during a rollover or if you hit a big bump. Many states also require some form of door for road legality, so tube doors can keep you street legal.
Tube Doors For Jeep Xj: What To Look For
When shopping for tube doors, you’ll find a range of options. Some are basic, others are full-featured. Here’s what to consider.
Material And Build Quality
Most tube doors are made from steel or aluminum. Steel is heavier but more durable. Aluminum is lighter but can dent easier. For a daily driver, steel might be the better choice. For a dedicated trail rig, aluminum can save weight.
Look for doors with a powder-coated finish. This resists rust and scratches. Some cheap doors have a painted finish that chips quickly. Also check the weld quality. Poor welds can crack over time.
Fitment And Compatibility
Not all tube doors fit every XJ. The Cherokee XJ was made from 1984 to 2001, and there are slight differences in door hinges and latch locations. Most aftermarket doors are designed for 1997-2001 models, but some work with earlier years. Always check the product description for year range.
Some doors use the factory hinge pins, while others require drilling new holes. Bolt-on options are easier to install. If you plan to swap doors frequently, look for a quick-release design.
Mirror Mounts And Accessories
Many tube doors come with mirror mounts. This is important if you need to stay legal on the road. Some doors have integrated mirror brackets, others require you to buy a separate mirror kit. Check if the doors include the mirrors or if you need to purchase them seperately.
Also look for features like storage pockets, cup holders, or padding. These add convenience but can increase the price.
How To Install Tube Doors On A Jeep Xj
Installation is usually straightforward. Most tube doors are designed to bolt directly to the factory hinge locations. Here’s a step-by-step guide.
- Remove the factory door. Start by unbolting the hinge pins or removing the hinge bolts. You’ll need a socket set and possibly a pry bar. Be careful not to damage the paint.
- Clean the hinge area. Dirt and rust can prevent a good fit. Use a wire brush or degreaser to clean the hinge pins and mounting points.
- Align the tube door. Slide the door onto the hinges. You may need to adjust the hinges slightly. Most tube doors have slotted holes for adjustment.
- Secure the door. Use the provided bolts and washers. Tighten them to the manufacturer’s torque spec. Do not overtighten, as this can strip the threads.
- Install the latch or pin. Some doors use a simple pin to secure the bottom. Others have a latch that connects to the factory striker. Follow the instructions for your specific model.
- Attach mirrors and accessories. If your doors have mirror mounts, install the mirrors now. Adjust them for proper visibility.
- Test the fit. Open and close the door a few times. Make sure it doesn’t bind or hit the fender. Adjust as needed.
If you have an older XJ, you might need to swap the hinges or use adapters. Some manufacturers sell specific kits for pre-1997 models. Always check compatibility before buying.
Pros And Cons Of Tube Doors For Jeep Xj
Like any mod, tube doors have trade-offs. Here’s a balanced look.
Pros
- Weight reduction: Saves 30-50 pounds per door, improving acceleration and fuel economy.
- Better airflow: Great for hot weather or dusty trails.
- Enhanced off-road visibility: You can see rocks and obstacles better without the door panel.
- Customizable: Many options for colors, padding, and accessories.
- Easy to remove: Most designs allow quick removal for full open-air driving.
Cons
- Less protection: No side impact protection in a crash.
- Noise: More wind and road noise at highway speeds.
- Weather exposure: Rain and snow can enter the cabin.
- Security: No locking mechanism, so items in the cab are vulnerable.
- Legal issues: Some states require full doors or specific mirror setups.
Top Brands And Models
There are several reputable brands making tube doors for the XJ. Here are a few popular ones.
Rugged Ridge
Rugged Ridge offers a solid steel tube door with a black powder coat. They fit 1997-2001 XJs and include mirror mounts. The build quality is good, and the price is reasonable. Some users report minor fitment issues that require adjustment.
Smittybilt
Smittybilt makes a popular aluminum option. They are lighter than steel and come with a textured finish. The doors include a latch system and mirror brackets. They fit most XJ years but may need hinge adapters for older models.
Barricade
Barricade offers a budget-friendly steel door. They are heavy but durable. The finish is powder coated, and they include a simple pin latch. Some users say the welds are not as clean as premium brands, but they work fine for trail use.
DIY Options
If you’re handy with a welder, you can build your own tube doors. This saves money and lets you customize the design. Use 1.5-inch or 1.75-inch DOM tubing. You’ll need a bender, welder, and some basic fabrication skills. Plans are available online, but be sure to check local laws for mirror requirements.
Legal Considerations For Tube Doors
Before you install tube doors, check your state’s laws. Some states require doors with side impact protection. Others allow tube doors as long as you have mirrors. A few states require a certain height for the door sill.
In most states, you need at least one side mirror on each side. Some require a rearview mirror as well. If your tube doors don’t have mirror mounts, you may need to install a mirror on the windshield frame or fender.
Also, some states require doors to be at least a certain height from the ground. This is to prevent objects from entering the cabin. Check with your local DMV or off-road club for specific rules.
If you plan to drive on public roads, it’s wise to keep your factory doors for inspection or legal challenges. Some owners swap doors for trail days and put the stock doors back on for daily driving.
Maintenance And Care
Tube doors require minimal maintenance. Here’s how to keep them looking good.
- Clean regularly: Use soap and water to remove mud and dirt. Avoid harsh chemicals that can damage the powder coat.
- Inspect welds: Check for cracks or rust, especially after hard off-road use. Touch up any chips with matching paint.
- Lubricate hinges: Use a silicone spray or grease on the hinge pins to prevent squeaking.
- Check bolts: Retighten bolts after the first few drives. Vibration can loosen them.
- Store indoors: If you remove the doors, store them in a dry place to prevent rust.
Frequently Asked Questions
Can I Use Tube Doors On A Daily Driver Jeep XJ?
Yes, but be prepared for more wind noise and less weather protection. Many people run tube doors daily in warm climates. Just make sure you have proper mirrors and check local laws.
Do Tube Doors Affect Safety Ratings?
Tube doors do not provide the same side impact protection as factory doors. They are not tested by NHTSA. Use them at your own risk, especially on public roads.
Will Tube Doors Fit A 1990 Jeep XJ?
Most tube doors are designed for 1997-2001 models. For earlier XJs, you may need hinge adapters or custom brackets. Some brands offer universal kits that work with older models.
How Much Do Tube Doors For Jeep XJ Cost?
Prices range from $200 to $600 per pair. Budget steel doors are on the lower end, while premium aluminum doors with accessories cost more. DIY options can be cheaper if you have the tools.
Can I Install Tube Doors Without Removing The Factory Hinges?
Yes, most tube doors use the factory hinge pins. You simply slide the door onto the existing hinges. Some designs require removing the hinges and bolting on new brackets, but that’s less common.
Final Thoughts On Tube Doors For Jeep Xj
Tube doors for the Jeep XJ are a great way to enjoy open-air driving while keeping a safety barrier. They reduce weight, improve visibility, and give your Cherokee a rugged look. Just be aware of the trade-offs in protection and comfort.
When shopping, focus on material, fitment, and mirror options. Steel is durable, aluminum is light. Check your year and model for compatibility. Installation is usually a bolt-on job, but be prepared to make small adjustments.
If you’re not sure, start with a budget-friendly set from a reputable brand. You can always upgrade later. And remember to check your local laws before hitting the road.
With the right tube doors, your XJ will feel more open and capable on the trail. It’s one of the simplest mods that changes the whole driving experience. So go ahead, ditch those heavy doors and enjoy the breeze.