Tubular doors for a Jeep Wrangler provide a lightweight, open-sided alternative to factory doors while maintaining essential side impact protection. If you want to feel the wind without losing your safety net, these doors are your best bet. They swap heavy metal for steel tubes, giving you that classic off-road look. You can install them in minutes, and they keep your Jeep legal on most trails.
Factory doors are bulky and trap heat. Tubular doors solve that by letting air flow through. They also shed pounds, which helps your suspension and gas mileage. Whether you rock crawl or cruise the beach, these doors change the game. Let’s break down everything you need to know.
What Are Tubular Doors For Jeep Wrangler
Tubular doors are frame-style doors made from steel or aluminum tubes. They replace your full factory doors. The design leaves the upper half open, but the lower section stays solid for protection. You get the open-air feel without sacrificing leg support.
Most sets include a mesh or vinyl cover for the upper section. This keeps debris out while you drive. Some models even have lockable latches for security. They are built to fit Jeep Wrangler models from TJ to JL.
Key Features Of Tubular Doors
- Lightweight construction reduces overall vehicle weight
- Open design improves airflow and visibility
- Integrated side bars maintain crash protection
- Quick-release hinges for easy removal
- Powder-coated finish resists rust and scratches
These doors are not just for summer. Many owners use them year-round with soft uppers. They also make trail repairs easier because you can see the suspension better. The trade-off is less weather protection, but that is the point.
Benefits Of Switching To Tubular Doors
Swapping your heavy factory doors for tubular ones changes how you drive. The weight savings alone can improve acceleration and braking. You also get a more immersive experience on the trail.
Weight Reduction
Factory doors on a JK Wrangler weigh about 60 pounds each. Tubular doors weigh around 20 pounds per pair. That is a 100-pound reduction on the vehicle. Less weight means less strain on your axles and brakes. It also lowers your center of gravity slightly.
Improved Visibility
The open tube frame gives you a wider field of view. You can see obstacles near your tires without leaning out. This is huge for rock crawling and tight trails. You also spot wildlife and scenery better on road trips.
Better Airflow
On hot days, factory doors trap heat. Tubular doors let the breeze flow through. Even with mesh uppers, you get constant ventilation. This keeps the cabin cooler without running the AC.
How To Choose Tubular Doors For Jeep Wrangler
Not all tubular doors are the same. You need to match them to your Wrangler model and driving style. Here is a step-by-step guide to picking the right set.
- Check your model year. TJ, JK, JL, and JT Gladiator all have different mounts. Make sure the doors are listed for your specific generation.
- Decide on material. Steel is stronger but heavier. Aluminum is lighter but can dent easier. Most off-roaders choose steel for durability.
- Look at the latch system. Some use factory latches, others have aftermarket ones. Factory latches are more secure but harder to install.
- Consider uppers. Mesh uppers are great for summer. Vinyl uppers offer some rain protection. Zippered uppers let you open the window.
- Check for mirror mounts. Some doors include tabs for mirrors. Others require separate mirror brackets. You need mirrors to stay legal on roads.
Material Comparison
| Material | Weight per door | Durability | Cost |
|---|---|---|---|
| Steel | 15-20 lbs | Very high | $$ |
| Aluminum | 10-15 lbs | Moderate | $$$ |
Steel doors hold up better against rocks and branches. Aluminum doors are better for daily driving where weight matters more. Both materials come with powder coating to prevent rust.
Installation Guide For Tubular Doors
Installing tubular doors is straightforward. You can do it in your driveway with basic tools. Most sets include all hardware. Here is the general process.
- Remove factory doors. Unplug the wiring harness if equipped. Remove the hinge pins or bolts. Set the old doors aside carefully.
- Attach the hinges. Tubular doors use the same hinge locations. Bolt the new hinges to the door frame. Torque to spec if provided.
- Mount the door. Lift the door onto the hinges. Insert the hinge pins or bolts. Check that the door swings freely.
- Adjust the latch. Most doors have adjustable strikers. Close the door and check alignment. Adjust until it latches smoothly.
- Install uppers. If you have mesh or vinyl uppers, snap them onto the door frame. Zip or velcro them in place.
- Attach mirrors. Mount your side mirrors to the provided tabs. Tighten all bolts.
The whole process takes about 30 minutes per door. Some models require drilling for mirror mounts. Check the instructions before you start. Always test the latch before driving.
Tools You Will Need
- Socket set with extensions
- Torx bits for Jeep-specific bolts
- Allen wrenches for some hardware
- Torque wrench (recommended)
- Penetrating oil for stubborn bolts
If you live in a rust-prone area, spray the hinge bolts with penetrating oil the day before. This prevents snapping bolts. Keep the factory bolts in a labeled bag in case you want to revert.
Legal Considerations For Tubular Doors
Some states have strict laws about door removal. Tubular doors usually meet safety standards because they have side bars. But you still need mirrors and sometimes fenders. Check your local laws before driving on public roads.
What You Need To Stay Legal
- Driver and passenger side mirrors
- Functional turn signals (if factory doors had them)
- Proper fender coverage for tires
- Seat belts that are accessible
Most tubular door sets include mirror mounts. If not, you can buy aftermarket mirror brackets. Some Jeeps have fender flares that cover the tires. If yours don’t, you may need to add them.
Off-road parks usually don’t care about mirrors. But highway patrol will pull you over without them. Keep a set of doorless mirrors in your glove box just in case.
Maintenance Tips For Tubular Doors
Tubular doors need less care than factory doors, but they still need attention. Here is how to keep them looking good.
- Wash regularly. Mud and salt can corrode the powder coating. Rinse after every off-road trip.
- Check bolts. Vibration can loosen hinge bolts. Tighten them every month.
- Lubricate latches. Use silicone spray on the latch mechanism. This prevents sticking.
- Inspect mesh uppers. UV rays can weaken the fabric. Replace if you see tears.
- Touch up paint. Scratches can lead to rust. Use matching touch-up paint from the manufacturer.
- Budget steel doors: $400-$600
- Mid-range with uppers: $600-$900
- Premium aluminum with accessories: $900-$1,200
- Used sets: $200-$400
If you live near the ocean, rinse the doors with fresh water weekly. Salt air eats through powder coating faster than you think. Store the doors indoors during winter if possible.
Popular Brands For Tubular Doors
Several brands make quality tubular doors. Each has different features and price points. Here are the most common ones.
Bestop
Bestop is the most popular brand for Jeep soft tops and doors. Their tubular doors come with zippered uppers and factory-style latches. They fit JK and JL models perfectly. Expect to pay around $800 for a pair.
Rugged Ridge
Rugged Ridge offers budget-friendly options. Their doors use steel construction and simple latches. They work well for trail use. Prices start around $500 for a pair without uppers.
Smittybilt
Smittybilt makes heavy-duty doors for serious off-roading. Their doors have thicker tubes and reinforced hinges. They are heavier but almost indestructible. Prices range from $600 to $900.
Barricade
Barricade doors are similar to Rugged Ridge but with more color options. They offer both steel and aluminum versions. Their aluminum doors are the lightest on the market at 12 pounds each.
All these brands offer direct fit for TJ, JK, and JL models. Read customer reviews before buying. Some doors have alignment issues that require shimming.
Cost Breakdown For Tubular Doors
The price of tubular doors varies widely. Here is what you can expect to spend.
You also need to budget for mirrors if not included. Doorless mirror brackets cost $50-$100. Uppers alone cost $100-$200 if you buy them separately. Total investment is usually under $1,000 for a complete setup.
Compare that to factory replacement doors which cost $1,500 each. Tubular doors are a bargain if you want the open-air experience. They also hold resale value well if you keep them clean.
Frequently Asked Questions
Are Tubular Doors For Jeep Wrangler Safe?
Yes, they provide side impact protection through the lower tube frame. They are not as strong as factory doors, but they meet basic safety standards for off-road and street use. Always wear your seat belt.
Can I Use Tubular Doors In Winter?
You can, but you will need vinyl uppers and a heater. The open design lets cold air in. Some owners switch back to factory doors for winter. Others use tubular doors with full soft uppers.
Do Tubular Doors Fit All Jeep Wrangler Models?
No, they are model-specific. TJ doors do not fit JK or JL. Check the product description for your year. Some brands make universal doors that require modification.
How Long Do Tubular Doors Last?
With proper care, steel doors last 10-15 years. Aluminum doors last longer but can dent. The powder coating may chip after a few years. Touch-up paint extends their life.
Can I Remove Tubular Doors Quickly?
Most have quick-release hinges that let you remove them in under a minute. You can store them in your garage or take them on the trail. This is a major advantage over factory doors.
Final Thoughts On Tubular Doors
Tubular doors for a Jeep Wrangler are a smart upgrade for anyone who loves open-air driving. They cut weight, improve visibility, and keep you safe. Installation is simple, and maintenance is minimal. Whether you hit the trails or cruise the coast, these doors make every drive more fun.
Start by measuring your budget and checking your model year. Choose between steel and aluminum based on your driving style. Buy from a reputable brand like Bestop or Rugged Ridge. Install them yourself or have a shop do it in under an hour.
You will not regret making the switch. The wind in your face and the freedom of an open cab are worth every penny. Just remeber to check your local laws first. Now go enjoy your Jeep the way it was meant to be driven.